2016 Ford Flex

Owner complaints, recalls, fuel economy and safety ratings from public NHTSA and EPA data, updated Oct 17, 2026.

Fuel economy
17–19 mpgcombined; city 15–16, highway 21–23; every version of this model year
Five years of fuel
$17,100–$19,110U.S. average; Ohio $15,280–$17,070 at local prices; every version of this model year; fuel only, not other costs of owning it; 15,000 miles a year, at EIA fuel prices for the week of Oct 12, 2026
NHTSA overall safety rating
Not ratedlowest across the versions NHTSA tested
Recall campaigns
3over its history; check a VIN for open ones
Owner complaints
98filed with NHTSA; not adjusted for sales

Trims

NHTSA's VIN data lists these trims for the 2016 Flex. A trim's engine and numbers are shown as its own only where EPA names versions after the trim and no other version could be it; "seen with" means a source shows that engine on the trim, not that it was the only one. Recalls and complaints cover the whole model year: whether a recall applies to a car depends on its VIN, on NHTSA's recall lookup.

Problems owners report

Owners have filed 98 complaints with NHTSA about the 2016 Flex. These are unverified owner reports, counted by the part of the car they name; one complaint can name several parts. Counts aren't adjusted for how many were sold, so they don't show how reliable a car is.

Complaints by part of the car
PartComplaintsCrashesFiresInjuries
Back over prevention26100
Electrical system23100
Unknown or other14001
Suspension10102
Structure9000
Engine8000
Power train8100
Steering8000
Vehicle speed control4000
Electronic stability control (ESC)3100
Fuel/propulsion system3000
Latches/locks/linkages3000
8 more parts
Seat belts3000
Lane departure2000
Service brakes, hydraulic2000
Visibility/wiper2000
Engine and engine cooling1000
Forward collision avoidance1000
Tires1000
Wheels1000

Complaints by model year

Newer years have had less time to collect complaints, and counts aren't adjusted for sales, so a shorter bar doesn't mean a more reliable year.

  1. 2009181
  2. 2010139
  3. 2011144
  4. 201264
  5. 2013580
  6. 2014249
  7. 2015113
  8. 201698
  9. 201742
  10. 201868
  11. 2019254

Every Flex year side by side

Recalls

NHTSA lists 3 recall campaigns for the 2016 Flex over its history. Campaigns are matched by model and year, so each one may apply to a given car, and its repair may already be done: check a VIN on NHTSA's recall lookup for the open recalls on that exact car.

Back over prevention: sensing system

NHTSA campaign 25V695000 · reported Oct 13, 2025 · 1,448,655 vehicles potentially affected

Ford Motor Company (Ford) is recalling certain 2015-2019 Flex, 2015 Explorer, Lincoln MKT, Lincoln MKZ, 2015-2016 C-Max, Escape, Taurus, 2016 Fusion, 2018-2019 Taurus, 2019 Lincoln MKT, Fiesta, and 2020 Mustang vehicles. The rearview camera may display a distorted, intermittent, or blank image when the vehicle is in reverse.

Risk: A rearview camera that fails to properly display an image can reduce the driver’s view behind the vehicle, increasing the risk of a crash.

Remedy: Dealers will inspect and replace the rearview camera as necessary, free of charge. This will be a phased campaign, with the remedy becoming available in different phases based on model and model years. Interim letters notifying owners of the safety risk were mailed on October 25, 2025. Additional letters will be mailed once the final remedy is available on each phase. Mustang owner notification letters were mailed January 2, 2026. Owners may contact Ford customer service at 1-866-436-7332. Ford's number for this recall is 25SA9. Vehicle Identification Numbers (VINs) involved in this recall became searchable on NHTSA.gov on October 14, 2025.

NHTSA's record and documents

Suspension: rear

NHTSA campaign 20V072000 · reported Feb 10, 2020 · 211,207 vehicles potentially affected

Ford Motor Company (Ford) is recalling certain 2013-2018 Lincoln MKT and Ford Flex and Taurus vehicles with the Police Interceptor or SHO Performance Pack. The rear suspension toe links may fracture due to stress on the rear suspension.

Risk: A fractured rear toe link will cause a sudden change in vehicle handling and increase the risk of a crash.

Remedy: Ford will notify owners, and dealers will replace the rear suspension toe links, free of charge. Remedy parts are not currently available. Owners were notified about the recall on March 3, 2020. A second notice will be mailed when remedy parts become available, which is currently expected to be the end of September 2020. The recall began October 28, 2020. Owners may contact Ford customer service at 1-866-436-7332 or Lincoln customer service at 1-800-521-4140. Ford's number for this recall is 20S04.

NHTSA's record and documents

Engine and engine cooling: engine

NHTSA campaign 16V925000 · reported Dec 22, 2016 · 1,163 vehicles potentially affected

Ford Motor Company (Ford) is recalling certain model year 2016 Ford Taurus, 2016-2017 Ford Flex, Lincoln MKT, 2017 Ford Explorer and Ford Explorer Police Interceptor Utility vehicles equipped with 3.5L GTDI engines. Improperly brazed turbocharger oil supply tubes may leak oil on engine components.

Risk: An oil leak, in the presence of an ignition source, increases the risk of a fire.

Remedy: Ford will notify owners, and dealers will inspect, and if necessary, replace the turbocharger oil supply tubes, free of charge. The recall began on January 31, 2017. Owners may contact Ford customer service at 1-866-436-7332. Ford's number for this recall is 16S46.

NHTSA's record and documents

Service bulletins and investigations

Carmakers sent NHTSA 87 service bulletins and notices that cover the 2016 Flex, the latest on Sep 30, 2026. They tell dealers how to fix known issues.

The parts they mention most: electrical system (38), equipment (37), power train (11), engine and engine cooling (9), unknown or other (6).

NHTSA hasn't opened a defect investigation that covers this model year.

Maintenance

Oil

The owner's manual gives the oil and how often to change it. We show oil facts only once we've checked them against the manual, and we haven't yet for the 2016 Flex.

Oil change near you: Jiffy Lube · Take 5

Used ones for sale

See used 2016 Ford Flexs for sale on: Autotrader · CarMax

These are searches on those sites; we don't copy or check their listings. Your ZIP is used for these links and never kept.

Specs

EPA class: standard sport utility vehicle. EPA greenhouse gas score: 3–4 out of 10. Each version EPA tested:

VersionEngineTransmissionFuelCity / hwy / comb
Flex
Front-Wheel Drive
3.5 L, 6 cylAutomatic (S6)Regular Gasoline16 / 23 / 19
Flex
All-Wheel Drive
3.5 L, 6 cylAutomatic (S6)Regular Gasoline16 / 22 / 18
Flex
All-Wheel Drive
3.5 L, 6 cyl, turboAutomatic (S6)Regular Gasoline15 / 21 / 17

Sources and dates

Fuel cost: EPA mpg with fuel prices for the week of Oct 12, 2026 and electricity prices for Jul 2026. Source: U.S. Energy Information Administration (Oct 2026). Complaints are unverified reports owners filed with NHTSA. About the data